The problem is that Internet Explorer does not handle file dowloads without caching over https very well. Or at all. According to knowledge articles on Microsofts website the problem occurs when having one or two of the http headers:

Pragma: no-cache
Cache-control: no-cache,max-age=0,must-revalidate

Previously I have have just omitted the http header “Pragma: nocache” for IE but it seems it does not always help.

So, whether you want it or not, the solution to the IE https download cache problem is to tell IE to cache the file.

if ((isset($_SERVER["HTTPS"]) && strtolower($_SERVER["HTTPS"] == "on")) &&
    preg_match("/MSIE/", $_SERVER["HTTP_USER_AGENT"])) {
	header('Pragma: cache');
} else {
	header('Pragma: no-cache');
}